Establish the module manufacturing processes for Solar Modules to achieve desired yield and daily outputs (Productivity & quality).
Optimize the recipes of production line equipment like Tabber stringer, Auto bussing machine, Laminators etc.
Train the production operators and engineers for production processes.
Prepare and implement checklist/SOPs/ daily machine upkeep check list (Cleaning, Lubrication, Inspection, testing) protocol at all stages of production process.
Reduce line wastages and rejections – at all stages RM, WIP and FG.
Conduct DoE for process and material improvements.
Establish SPC practices and use Six Sigma method for process and product improvements.
Achieve cost reduction by saving active material (BOM) consumption or suggesting alternate materials.
Ensuring equipment and processes can meet demand, quality, and cost targets.
Signed off SAT (site acceptance test) of line equipment (after setting up & ensuring, quality & productivity norms).
Incorporating risk management and safety features into process designs and methods.
Conducting cost analysis and process optimization studies.
Leading /conducting continuous improvement of manufacturing process in the relentless pursuit of safety, product quality, and manufacturing efficiency.
Working in coordination with the marketing and product design teams to build a manufacturing process for the new product.
Working with the equipment designers to develop a cost-effective and efficient production process of the new product.
Performing tests (peeling, cross linking, adhesion and new material tests) on systems for improving efficiency and accuracy for achieving a quality and cost-effective production procedure successfully.
Managing the process design projects and ensuring their prompt completion.
Conducting root cause analyses about problems in production line.
Realizing required purchasing activities, searching materials, designing equipment for production improvement.
Managing and directing the team of process engineers.
Preparing periodic reports for process improvement.
Experience – Minimum 5 years of relevant experience in Solar Module Manufacturing -process/design/quality. Six sigma certifications like – Green/Black belt is preferred.
Interested candidates can share their resume atr.sehgal@sael.co.
